Mark X
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Design overview:

The rocket design allows the rocket to utilize many different motors ranging from high impulse K motors through the largest 98mm motors available (typically, N motors).   The use of a K-class motor provides a low and spectacular flight while larger motors can push the Mark X to altitudes exceeding 10,000 feet.  This gives the rocket great versatility.

Airframe Design:

 

The rocket has a diameter and length of approximately 7.5" and 144", respectively.  The propulsion section has space for motor casings with a maximum length of 53 inches and features a removable coupler.  Eight 8-32 machine screws are used to hold the four motor mount centering rings to the airframe as well as 30-minute epoxy.  Wooden support rods also run between each of the centering rings to spread out forces encountered  during powered flight.  A 98mm AeroPack retainer and a 75mm AeroPack adapter kit, allowing the use of 75mm motors, are used to ensure positive motor retention for 98 and 75mm motors.  The fins have plywood supports and balsa skins with the void filled with a light weight foam.  Each fin is also reinforced with a layer of 6 oz. automotive fiberglass.

 
Mechanical Drawings:

   

 

Recovery System Design:

Dual-recovery of the Mark X is controlled by two pieces of flight avionics for redundancy .  The G-Wiz Partners MC 2.0 flight computer is the primary unit and fires the primary drogue parachute separation charge (DPSC) at apogee and the primary main parachute separation charge (MPSC) at 800' AGL.   A PerfectFlite miniAlt/WD serves as the back-up unit and fires the back-up DPSC  4 seconds after apogee (using the mach delay), and the back-up MPSC at 500' AGL.  The DPSC are loaded with 2.4 grams of Pyrodex and the MPSC are loaded with 4.7 grams of Pyrodex.  Each section of the recovery airframes are held in place during flight by 4 sheer pins, #2-56 nylon screws.  Separation charge sizing calculations appear at the end of this section (page 3). 

  Avionics Discussion:

There are two avionics units controlling deployment of the recovery devices for the Mark X Rocket.  Both are automated units armed only after the rocket has been lifted to vertical on the launch pad.  Power on/off to each unit is controlled by two 2-position rotary voltage selector switches available from Allied Electronics, part #287-1022.  Both stages of deployment utilize two separation charges with each charge being wired to only one flight computer. In order to get accurate barometric sensor readings to deploy the main parachute, 8 evenly spaced 1/4" static port holes ensure accurate sensor readings.  Calculations to determine port hole sizing appear at the end of this section (page 3).

Avionics components:

   
GWiz MC2:


The GWiz MC2 flight computer functions as the main deployment controller for the Mark X.  The computer itself is capable of controlling up to 4 phases of flight and can be powered by either one or two batteries.  The MC2.0 determines apogee with an accelerometer and then uses a barometer for low altitude deployment.  There are four pyrotechnic channels on the unit.  Channel one can be set to fire on liftoff detection, motor burnout, or a set time after either previous phases of flight.  The second pyrotechnic channel deploys a recovery device at apogee, and the third channel is used to deploy a recovery device at either a fixed time after apogee or at a fixed altitude.  Pyrotechnic channel four is programmable by the user. 

As stated above, the GWiz MC2 has two possible power configurations.  The first one, and less reliable, is a single battery configuration in which both the computer and pyrotechnic channels are powered by one battery.  In this configuration, it is possible for the flight computer to loose power as each pyrotechnic channel fires.  The second configuration, used on the Mark X, uses separate batteries to power the flight computer and pyro outputs.  This configuration is also the most reliable of the two. 

   
PerfectFlite miniAlt/WD:


The PerfectFlite miniAlt/WD is a simple dual deployment altimeter which uses a barometric sensor to detect apogee and altitude for triggering of the deployment events.  A mach delay is included in the design and can be set by setting the dipswitches in the proper configuration. 
 
Avionics Drawings:
   

   
 
Recovery Harness Design:

Each of the two recovery harnesses are constructed of 30'X1"  mil-spec tubular nylon webbing with a tensile strength of 4,000 lb.  1" metal D-rings are secured to all attachment points via sewn loops of nylon webbing.  The parachute attachment points are located 10' from the front of each harness, which attaches to the separation bulkheads.

Harness Design Drawing:

   

  Parachutes:

The drogue parachute is a 66" de-milled parachute and the main parachute is a 17' de-milled parachute.  At apogee, the 66" drogue parachute deploys and provides an estimated descent rate of 50 Ft./sec.  After main parachute deployment, the estimated descent rate of 15 Ft./sec.  The aforementioned descent rates assume the rocket weighs approximately 44 lb. after motor burnout. The descent rate calculations are presented at the end of this section (page 3).


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