Mark X

Mark X Project Table of Contents:
Project Overview
a.) Specifications
b.) Materials
Design
a.)
Airframe
i.) Mechanical
drawings
c.)
Recovery system
i.) Avionics
ii.) Wiring
diagram and plate layout
iii.)
Recovery harness
iv.)
Parachutes
f.)
Propulsion
d.)
Simulations
e.) Calculations
Construction
a.)
Cutting the
Body Tubes
b.)
Airframe reinforcement
c.)
Fins
d.)
Centering
Rings and Bulkheads
e.)
Booster airframe
f.)
Avionics bay & airframe
g.)
Recovery airframes
h.)
Nose
cone
i.)
Finishing
Operations
a.)
Flight plan
b.) Checklists
Project Overview:
The goal of the Mark X project is
to design, successfully launch, and recover an unguided rocket
flying on an M class motor in order attain my level 3
High Power Certification. This document serves to partially
complete the certification requirements by providing
details on the rocket's design flight systems.
Before I continue, I need to
thank several people without whose help, I would not be
able to begin or complete this project. They are
in no particular order: my parents for their understanding and
support, our neighbor Rodney Oxley for helping me with
tools and attaining materials free of charge, my TAP
members Christine Rial and Edward Miller for their time,
support, and advice, the members of WVSOAR who have
helped inspire me and gave me the support to go on, and anyone else I may have left
out. I am dedicating this project to the memory of Perry
Neff, who died in an automobile accident in June of
2003. Without his support, I would never have
gotten my TARC project off the ground in 2003 or
complete my level 1 certification.
Specifications:
| Length: |
144" |
| Diameter: |
7.61" |
| Airframe material |
Paper & fiberglass |
| Fin material |
plywood, foam, & fiberglass |
| Motor mount: |
98mm LOC motor mount tube |
| Empty weight: |
35 lb. |
| Recovery: |
Dual Deployment |
| Drogue Parachute: |
Military Surplus 66" parachute (From
flare shells) |
| Main Parachute: |
Military Surplus 17' parachute (From
flare shells) |
| Weight w/o motor: |
40.75 lb. |
| Motor: |
Aerotech M1297W |
| Liftoff weight: |
51 lb. |
Materials List:
|
Nose Cone: |
|
|
|
|
1 x |
26” long foam core nose cone 6 oz. Automotive
weaved fiberglass cloth |
| |
|
|
| Airframe: |
|
|
|
4 x |
7.61" Quikrete Quiktube 10.3 oz Aerosleeves Fiberglass
sleeve |
| |
|
|
| Motor Mount: |
|
|
| |
1 x |
LOC Precision 98mm
motor mount tube |
| |
|
|
| Fins: |
|
|
| |
4 x |
Foam core fins 6 oz.
Automotive weaved fiberglass cloth 3.2 oz. #120-E Fiberglass
cloth |
| |
|
|
| Bulkheads & centering
rings: |
|
|
|
12 x |
7.75" x 7.75" blocks of
3/4" cabinet grade plywood |
| |
|
|
| Recovery Attachment: |
|
|
| |
6 x |
5/16" Quick Links |
| |
|
|
| Recovery Harness: |
|
|
| |
2 x |
30' 9/16" Tubular Nylon |
| |
|
|
| Parachutes: |
|
|
|
1 x |
36" de-milled parachute |
| |
1 x |
17' de-milled
parachute |
| |
|
|
| Metal Hardware: |
|
|
| |
8 x |
5/16"-18 x 36" steel
threaded rod |
| |
4 x |
5/16" U bolts |
| |
8 x |
5/16" Wing Nuts |
| |
44 x |
5/16" Hex nuts |
| |
24 x |
8-32 Threaded inserts
(McMaster-Carr #90016A009) |
| |
52 x |
8-32 machine screws
(McMaster-Carr #93085A194) |
| |
4 x |
5/16"
thread couplers |
| |
2 x |
1010 Rail guides |
| |
2 x |
1020 Rail guides |
| |
1x |
AeroPack 98mm Motor
Retainer |
| |
1x |
Aeropack 98mm-75mm
Retainer adapter |
| |
2x |
1/4"-20 x 36" steel threaded rod |
| |
|
|
| Avionics: |
|
|
| |
1 x |
GWiz MC2 Flight
Computer |
| |
1 x |
PerfectFlite miniAlt/WD |
| |
3 x |
9V Battery |
| |
1 x |
3/4" x 6" x 12" 5-ply
birch aircraft grade plywood sheet |
| |
1 x |
Spool AWG 20 gauge
stranded wire |
| |
2x |
6-wire male/female
connectors |
| |
1x |
European style terminal
switch (12 position) |
| |
2 x |
Power on/off switch
(Allied Electronics #287-1022) |
| |
|
|
| Propulsion: |
|
|
| |
1x |
RouseTech 75mm-5120NS
motor casing |
| |
1x |
Aerotech M1297W reload |
| |
|
|
| Adhesives: |
|
|
| |
1x |
30 minute epoxy set |
| |
1x |
5 minute epoxy set |
| |
1x |
Everclear epoxy resin -
gallon |
| |
1x |
Everclear epoxy
hardener - quart |
| |
1x |
5 lb. bag of milled
fiberglass |
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All rights reserved.
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