Mark X
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Mark X Project Table of Contents:

Project Overview
      a.) Specifications
      b.) Materials

Design
      a.) Airframe
             i.) Mechanical drawings
      c.) Recovery system
             i.) Avionics
             ii.) Wiring diagram and plate layout
             iii.) Recovery harness
             iv.) Parachutes
      f.)  Propulsion
      d.) Simulations
      e.) Calculations

Construction
      a.) Cutting the Body Tubes
      b.) Airframe reinforcement
      c.) Fins
      d.) Centering Rings and Bulkheads
      e.) Booster airframe
      f.) Avionics bay & airframe
      g.) Recovery airframes
      h.) Nose cone
      i.) Finishing

Operations
      a.) Flight plan
      b.) Checklists
 


Project Overview:

The goal of the Mark X project is to design, successfully launch, and recover an unguided rocket flying on an M class motor in order attain my level 3 High Power Certification.  This document serves to partially complete the certification requirements by providing details on the rocket's design flight systems.  Before I continue, I need to thank several people without whose help, I would not be able to begin or complete this project.  They are in no particular order: my parents for their understanding and support, our neighbor Rodney Oxley for helping me with tools and attaining materials free of charge, my TAP members Christine Rial and Edward Miller for their time, support, and advice, the members of WVSOAR who have helped inspire me and gave me the support to go on, and anyone else I may have left out. I am dedicating this project to the memory of Perry Neff, who died in an automobile accident in June of 2003.  Without his support, I would never have gotten my TARC project off the ground in 2003 or complete my level 1 certification.

Specifications:
Length: 144"
Diameter: 7.61"
Airframe material Paper & fiberglass
Fin material plywood, foam, & fiberglass
Motor mount: 98mm LOC motor mount tube
Empty weight: 35 lb.
Recovery: Dual Deployment
Drogue Parachute: Military Surplus 66" parachute (From flare shells)
Main Parachute: Military Surplus 17' parachute (From flare shells)
Weight w/o motor: 40.75 lb.
Motor: Aerotech M1297W
Liftoff weight: 51 lb.
Materials List:
Nose Cone:    
  1 x 26” long foam core nose cone
6 oz. Automotive weaved fiberglass cloth
     
Airframe:
4 x 7.61" Quikrete Quiktube
10.3 oz Aerosleeves Fiberglass sleeve
     
Motor Mount:    
  1 x LOC Precision 98mm motor mount tube
     
Fins:    
  4 x Foam core fins
6 oz. Automotive weaved fiberglass cloth
3.2 oz. #120-E Fiberglass cloth
     
Bulkheads & centering rings:    
12 x 7.75" x 7.75" blocks of 3/4" cabinet grade plywood
     
Recovery Attachment:
  6 x 5/16" Quick Links
     
Recovery Harness:    
  2 x 30' 9/16" Tubular Nylon
     
Parachutes:    
1 x 36" de-milled parachute
  1 x 17'  de-milled parachute
     
Metal Hardware:    
  8 x 5/16"-18 x 36" steel threaded rod
  4 x 5/16" U bolts
  8 x 5/16" Wing Nuts
  44 x 5/16" Hex nuts
  24 x 8-32 Threaded inserts (McMaster-Carr #90016A009)
  52 x 8-32 machine screws (McMaster-Carr #93085A194)
  4 x 5/16" thread couplers
  2 x 1010 Rail guides
  2 x 1020 Rail guides
  1x AeroPack 98mm Motor Retainer
  1x Aeropack 98mm-75mm Retainer adapter
  2x 1/4"-20 x 36" steel threaded rod
     
Avionics:    
  1 x GWiz MC2 Flight Computer
  1 x PerfectFlite miniAlt/WD
  3 x 9V Battery
  1 x 3/4" x 6" x 12" 5-ply birch aircraft grade plywood sheet
  1 x Spool AWG 20 gauge stranded wire
  2x 6-wire male/female connectors
  1x European style terminal switch (12 position)
  2 x Power on/off switch (Allied Electronics #287-1022)
     
Propulsion:    
  1x RouseTech 75mm-5120NS motor casing
  1x Aerotech M1297W reload
     
Adhesives:    
  1x 30 minute epoxy set
  1x 5 minute epoxy set
  1x Everclear epoxy resin - gallon
  1x Everclear epoxy hardener - quart
  1x 5 lb. bag of milled fiberglass

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